Honda GC160E User Manual

1OWNER’S MANUALSERIAL NUMBER AND ENGINE TYPEGC135E • GC160EHonda Motor Co., Ltd. 200306/12/01 19:14:14 32Z2L600_001

10STARTING THE ENGINECONTROL LEVERFASTSLOWSTOPSLOWSTOPCHOKE RODCCLLOOSSEEDDCLOSEDPull the choke rod to the CLOSED position.Do not use the choke if the

11Do not allow the starter grip to snap back against the engine.Return it gently to prevent damage to the starter.ONOONNCONTROL LEVERDDiirreeccttiioon

12High altitude operationOperation of the engine at an altitude lower than the carburetor isjetted for may result in reduced performance, overheating,

13Oil alert systemIf the engine stops and will not restart, check the engine oil level(page ) before troubleshooting in other areas.(where equipped)6T

14OPERATIONCHOKE RODOPENCONTROL LEVERSLOWFASTOOPPEENNIf the choke rod has been pulled to the CLOSED position to startthe engine, push it to the OPEN p

15STOPPING THE ENGINECONTROL LEVERCONTROL LEVERSTOPSTOPOFFOFFMove the control lever to the STOP position.Control lever with engine stop function:Contr

16MAINTENANCEShut off the engine before performing any maintenance.To prevent accidental start-up, disconnect the spark plug cap.Use only genuine Hond

−−−17Maintenance ScheduleREGULAR SERVICE PERIOD (4)Perform at every indicatedmonth or operating hoursinterval, whichever comesfirst.Firstmonthor5hrs.E

18Oil changeENGINE OIL CAPACITY:1.DRAIN PLUGOIL FILLER CAPDrain the oil while the engine is still warm to assure rapid andcomplete draining.Please dis

19Air cleaner serviceNever run the engine without the air cleaner. Rapid engine wearwill result.2.AIR CLEANER COVERELEMENTLATCH TABSTABSA dirty air cl

2Indicates a strong possibility of severe personalinjury or death if instructions are not followed.Indicates a possibility of personal injury or equip

20ELEMENTTap the element lightly several times on a hard surface toremove excess dirt, or blow compressed air through the filterfrom the inside out. N

21Spark plug serviceRecommended spark plug:Never use a spark plug of incorrect heat range.If the engine has been running, the muffler will be very hot

−−−−220.70 0.80 mm(0.028 0.031 in)Visually inspect the spark plug. Discard the spark plug if there isapparent wear, or if the insulator is cracked or

−23The spark plug must be securely tightened. An improperlytightened spark plug can become very hot and may damage theengine.Check that the spark plug

24Spark arrester maintenance (optional part)If the engine has been running, the muffler will be very hot. Allowit to cool before proceeding.The spark

25Be careful not to damage the spark arrester screen.SCREENUse a brush to remove carbon deposits from the spark arresterscreen.The spark arrester must

26TRANSPORTING/STORAGEGasoline is extremely flammable and is explosive under certainconditions. Do not smoke or allow flames or sparks in the area.Whe

27Change the engine oil (page 18 ).Pull the starter rope slowly until resistance is felt. This closes thevalves, and protects them from dust and corro

28TROUBLESHOOTINGIf any fuel is spilled, make sure the area is dry before testing thespark plug or starting the engine. Fuel vapor or spilled fuel may

29If the engine still does not start, take the engine to an authorizedHonda dealer.Is the control lever positioned properly (page 10, 11)?Is the spark

−3SAFETY INSTRUCTIONSTo ensure safe operationHonda engine is designed to give safe anddependable service if operated accordingto instructions. Read an

××30SPECIFICATIONSEngineDimensionsSpecifications may vary according to the types, and are subject tochange without notice.Engine typeDisplacementBorex

××31EngineDimensions11.5 kg (25.4 lbs)331 mm (13.0 in)369 mm (14.5 in)337 mm (13.3 in)GCABEGC160EEngine typeDisplacementBorexStrokeMax. outputMax. tor

32MEMO06/12/01 19:17:23 32Z2L600_032

−4Safety InstructionSAFETY INDICATION LOCATIONIf any fuel is spilled, clean it up completely and allow petroleumvapours to dissipate before starting t

5COMPONENT IDENTIFICATIONOIL FILLER CAPMUFFLERAIR CLEANERFUEL TANK CAPFUEL TANKSPARK PLUG CHOKE RODCONTROL LEVERSTARTER GRIPRECOIL STARTER06/12/01 19:

6PRE-OPERATION CHECKEngine oil levelUsing nondetergent oil or 2-stroke engine oil could shorten theengine’s service life.Be sure to check the engine o

7Air cleanerNever run the engine without the air cleaner. Rapid engine wearwill result.2.AIR CLEANER COVERELEMENTRemove the air cleaner cover and chec

8FuelGasoline is extremely flammable and is explosive under certainconditions.Refuel in a well-ventilated area with the engine stopped. Do notsmoke or

9GASOLINES CONTAINING ALCOHOLGasoline spoils very quickly depending on factors such as lightexposure, temperature and time.In worst cases, gasoline ca