Honda HHT25S User Manual Page 1

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1
INTRODUCTION
Congratulations on your selection of a Honda trimmer/brush cutter!
We are certain you will be pleased with your purchase of one of the
finest trimmer/brush cutters on the market.
We want to help you get the best results from your new trimmer/brush
cutter and to operate it safely. This manual contains the information
on how to do that; please read it carefully.
We suggest you read the DISTRIBUTOR’S LIMITED WARRANTY
(page 30) and the EMISSION CONTROL SYSTEM WARRANTY
(page 31) to fully understand its coverage and your responsibilities of
ownership.
When your trimmer/brush cutter needs scheduled maintenance, keep
in mind that your Honda servicing dealer is specially trained in
servicing Honda trimmers/brush cutters. Your Honda servicing dealer
is dedicated to your satisfaction, and will be pleased to answer your
questions and concerns.
Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the trimmer
and should remain with the trimmer if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Power Equipment
Mfg. Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be
reproduced without written permission.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
trimmer/brush cutter. This information alerts you to potential hazards
that could hurt you or others. Please read these messages carefully.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a trimmer/brush
cutter. You must use your own good judgment.
You will find important safety information in a variety of forms:
Safety Labels – on the trimmer/brush cutter.
Instructions – how to use this trimmer/brush cutter correctly and
safely.
Safety Messages – preceded by a safety alert A symbol and one
of three signal words: DANGER, WARNING, or CAUTION. These
signal words mean:
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
Damage Prevention Messages – You will also see other
important messages that are preceded by the word NOTICE. This
word means:
CONTENTS
B DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
B WARNING
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
B CAUTION
You CAN be HURT if you don't follow
instructions.
NOTICE
Your trimmer or other property can be
damaged if you don’t follow instructions.
INTRODUCTION ...............................1
SAFETY MESSAGES........................1
TRIMMER SAFETY...........................2
IMPORTANT SAFETY
INFORMATION.............................2
ATTACHMENTS &
MODIFICATIONS .........................2
IMPORTANT MESSAGE TO
EMPLOYERS ...............................2
SAFETY LABEL LOCATIONS......3
ASSEMBLY .......................................3
U-TYPE HANDLEBAR..................4
CONTROLS AND EQUIPMENT........7
COMPONENT CONTROLS AND
LOCATIONS .................................7
CONTROLS..................................7
EQUIPMENT ................................8
BEFORE OPERATION......................9
ARE YOU READY TO OPERATE
THE TRIMMER?...........................9
IS YOUR WORKING AREA
READY? .......................................9
IS YOUR TRIMMER READY TO
GO? ..............................................9
ARE YOUR SHOULDER HARNESS
AND TRIMMER CORRECTLY
ADJUSTED?...............................10
OPERATION....................................10
SAFE OPERATING
PRECAUTIONS..........................10
STARTING THE ENGINE...........10
STOPPING THE ENGINE ..........11
TRIMMER/HARNESS QUICK
DISCONNECTION......................11
TRIMMER OPERATION.............11
SAFE OPERATING PRACTICES12
OPERATING TIPS .....................13
SERVICING YOUR TRIMMER........ 14
MAINTENANCE SAFETY...........14
MAINTENANCE SCHEDULE..... 14
ENGINE...................................... 15
FUEL SYSTEM...........................17
COOLING FIN INSPECTION .....18
RECOMMENDED CUTTING
ATTACHMENTS..............................18
CUTTING ATTACHMENT
APPLICATIONS .........................18
BLADES .....................................19
DEBRIS SHIELDS...................... 20
CUTTING-LINE HEADS ............. 21
STORAGE.......................................24
TRANSPORTING............................25
TAKING CARE OF UNEXPECTED
PROBLEMS.....................................25
TECHNICAL INFORMATION..........26
EMISSION CONTROL SYSTEM 27
SPECIFICATIONS......................27
CONSUMER INFORMATION ......... 28
QUICK REFERENCE
INFORMATION...........................29
DISTRIBUTOR'S LIMITED
WARRANTY ............................... 30
ACCESSORIES, REPLACEMENT
PARTS, AND APPAREL
WARRANTY ............................... 30
EMISSION CONTROL SYSTEM
WARRANTY ............................... 31
OWNER’S MANUAL
HHT25S • HHT35S
B WARNING: B
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
© 2004-2009 American Honda Motor Co., Inc.—All Rights Reserved
31VL3D13
00X31-VL3-D130
EM5
POM31VL3D13
IPC.720.2009.04
PRINTED IN U.S.A.
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1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - CONTENTS

1INTRODUCTIONCongratulations on your selection of a Honda trimmer/brush cutter! We are certain you will be pleased with your purchase of one of the fi

Page 2 - TRIMMER SAFETY

10ARE YOUR SHOULDER HARNESS AND TRIMMER CORRECTLY ADJUSTED?Adjusting the HarnessAdjust the harness so the quick-release latch is at your right hip, as

Page 3

11To set the throttle trigger for starting, press the operator presence lever by gripping the control handle, pull the throttle trigger, then press an

Page 4 - U-TYPE HANDLEBAR

12Throttle OperationPull the throttle trigger toward the grip to increase engine speed and start the cutting attachment rotation.The trimmer has the g

Page 5

13Blade Thrust (Kickback)Blade thrust (kickback) is the sudden, forceful, and uncontrolled movement of a blade-equipped trimmer that may occur if the

Page 6 - BEFORE USING YOUR TRIMMER

14SERVICING YOUR TRIMMERGood maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.To help

Page 7 - CONTROLS AND EQUIPMENT

15ENGINEEngine Oil Level CheckCheck the engine oil level before each use, or every 10 hours if operated continuously. Rest the trimmer on a level surf

Page 8 - EQUIPMENT

16Throttle Cable InspectionVerify the throttle trigger operates smoothly and the throttle cable is undamaged. If there is visible damage, or if the th

Page 9 - BEFORE OPERATION

17Spark Arrester ServiceThe spark arrester must be serviced every 100 hours to keep it functioning as designed.If the engine has been running, the muf

Page 10 - OPERATION

18Fuel Filter and Fuel Tank Cleaning1. Remove the fuel tank cap and empty the fuel tank into an approved gasoline container. Use a funnel to avoid spi

Page 11 - WARNING

19BLADESIf installing a metal blade on a Honda trimmer equipped with a loop handle, also install the optional barrier kit that includes a full shoulde

Page 12

2TRIMMER SAFETYIMPORTANT SAFETY INFORMATION The Honda HHT25S and HHT35S trimmer/brush cutters are designed to cut grass, weeds, brush, and/or wood if

Page 13 - OPERATING TIPS

201. Install the protective plastic cover that came with the blade.2. Insert a commercially available 4 mm hex tool or equivalent fully into the gear

Page 14 - SERVICING YOUR TRIMMER

21Changing the Debris Shield Refer to the applicable illustration for removing and installing the debris shields. Tighten the spacer bolts/washers

Page 15 - Engine Oil Change

22Manual-Feed Cutting-Line HeadLine is released from the cutting head by manually pulling and turning the spool with the trimmer engine stopped.1. Cle

Page 16 - Spark Plug Service

232. Locate the half-round locking hole on the spool.3. It may be necessary to lightly rotate the spool in the direction of the arrow about an 1/8 tur

Page 17

24Removal and InstallationThis section shows you how to remove and install either style trimmer head from your trimmer.1. Insert the tip of a 4 mm hex

Page 18 - ATTACHMENTS

25Adding Fuel Stabilizer to Extend Fuel Storage LifeWhen adding a fuel stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, a

Page 19

26Low Power or Engine Speed Won’t IncreaseBlade or Cutting Line Head Won’t Stop Turning When the Throttle is at the Slow PositionBlade or Cutting Line

Page 20 - DEBRIS SHIELDS

27EMISSION CONTROL SYSTEMSource of EmissionsThe combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocar

Page 21 - CUTTING-LINE HEADS

28DIMENSIONSTUNEUP ENGINEFRAME CONSUMER INFORMATIONDealer Locator InformationTo find an Authorized Honda Servicing Dealer anywhere in the United Stat

Page 22 - Manual-Feed Cutting-Line Head

29Shop ManualThis manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through you

Page 23

3SAFETY LABEL LOCATIONSThe labels shown here contain important safety information. Please read them carefully. These labels are considered permanent p

Page 24 - STORAGE PREPARATION

30DISTRIBUTOR'S LIMITED WARRANTY This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Moto

Page 25 - UNEXPECTED PROBLEMS

31EMISSION CONTROL SYSTEM WARRANTYYour new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada, and State of California emissi

Page 26 - TECHNICAL INFORMATION

Printed onRecycled Paper

Page 27 - SPECIFICATIONS

4LOOSE PARTS Check all loose parts against the following list. Contact your authorized Honda servicing dealer if any of the loose parts shown are not

Page 28 - CONSUMER INFORMATION

5Cutting-line Head and Shield InstallationPrior to installation, move the ignition switch to the STOP (O) position and disconnect the spark plug cap f

Page 29 - QUICK REFERENCE INFORMATION

6Blade Cover Removal1. Turn the blade cover slowly until the cover latch is clear of the debris shield.Unfasten the latch by lifting the tab off the p

Page 30 - APPAREL WARRANTY

7CONTROLS AND EQUIPMENTCOMPONENT CONTROLS AND LOCATIONSLoop Type HandleU-Type HandlebarThis type is supplied with a cutting-line head, a saw blade, an

Page 31

8Throttle TriggerThe throttle trigger controls engine speed.Pulling the throttle trigger toward the control handle grip increases engine speed. The tr

Page 32 - Recycled Paper

9BEFORE OPERATIONARE YOU READY TO OPERATE THE TRIMMER?Your safety is your responsibility. A little time spent in preparation will significantly reduce

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