Honda FL5540KO User Manual

40PERATOR'S A MANUAL J Front Loader Model FL5540KO for Honda H5518A4 Multi-purpose Tractor I

PACKAGING INVENTORY PACKAGING INVENTORY ...

TRACTOR PREPARATION HARDWARE BAG CONTENTS QNT'Y DESCRIPTION 5 7/16" lynchpin 2 10mm x 30mm hex hd capscrew 2 12mm x 25mm hex hd capscrew 2

LOADER SPECIFICATIONS LOADER SPECIFICATIONS LOADER SPECIFICATIONS ITEM ... Rated Lift Capacity ... Bucket Size (widt

ASSEMBLY INFORMATION ASSEMBLY INFORMATION GENERAL Read assembly instructions completely prior to installing loader to familiarize yourself with all mo

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL -- 1. Remove the existing frame lower

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATlON/REMOVAL 3. Lay the sub-frame on a level, solid area. 4. Position the tractor in line with the sub-fram

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL 6. Stop the tractor when the mast fixing pad comes even with the floor board of the tractor. 7

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL 8. Lift the front of the sub-frame and slip it into the channel of the lower cover. Insert two

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATlON/REMOVAL COUNTERWEIGHT BRACKET INSTALLATION LINCHPIN MOUNTING PINS - - FIXING PINS 10. Place the rear c

FRONT LOADER ASSEMBLY 1. 2. FRONT LOADER ASSEMBLY HY DRAULIC PUMP MOUNTING Pump mounting plate and pump drive joint are installed on pump. Ensure bolt

FRONT LOADER ASSEMBLY PRESSURE and SUCTION HYDRAULIC HOSE CONNECTION 4. Remove the pipe plug from the valve body and clean the threads and then instal

~ ~ ~~ ~ FRONT LOADER ASSEMBLY 7. Attach brace arms to masts with clevis Tighten front guard bolts installed in step 5. Torque: 76 ft-lb (1 03 Nm).

FRONT LOADER ASSEMBLY BUCKET ATTACHlNG 10. Using the bottom holes on the bucket, attach both sides of bucket to loader frame. Use two each 3/4 x 3 inc

~~ ~ ~~~~ ~ FRONT LOADER ASSEMBLY LOADER STAND REMOVAL 12. Raise the loader with the loader control until the stands clear the ground. 13. Remove l

OPERATIONAL CHECK OPERATIONAL CHECK Check all pivot points on the loader. Lubricate as necessary. (See lubrication chart.) on page number 44 Check loa

~_____ OPERATIONAL CHECK OPERATING TIPS .. NOTICE -Do not use the bucket for pushing down material with bucket cylinders partially extended. Cylinder

OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Main, lift and bucket cylinders are double acting type (both push and pull under hydraulic power). This

OPERATING INSTRUCTIONS CONTROLLED RATE of LOADER FUNCTIONS "B A CB By feathering (slightly moving) the control ' ' levers, precise oper

OPERATING INSTRUCTIONS LOADING As bucket begins to fill with material, gradually roll the bucket back and raise the loader to increase "fill"

OPERATING INSTRUCTIONS TRANSPORTING MATERIAL Transport material to "unloading point" with loader bucket as low as possible to prevent spilla

CONTENTS TOPIC 1 .GENERAL ... 12 . INTRODUCTION ...

LOADER REMOVAL FROM TRACTOR LOADER REMOVAL FROM TRACTOR 1. Select a level, safe, and solid place for loader removal. Lower bucket to the ground and re

LOADER REMOVAL FROM TRACTOR 4. Using the bucket to support the loader main frame, remove loader mast fixing pins. Note: Use bucket operation to make f

LOADER REMOVAL FROM TRACTOR 7. Put the tractor in reverse and drive it back 2 feet. Remove the front guard from sub-frame. 8. Remove the hydraulic pum

STORAGE STORAGE END OF SEASON 1. If loader is to be dismounted from the tractor during storage, make sure parking area is on hard, level ground. 2. St

LOADER INSTALLATION LOADER INSTALLATION I NOTE: Install sub-frame and weights (Page 13 - 17). The sub-frame, masts and main frame are assembled. All c

LOADER INSTALLATION ATTACHlNG LOADER MASTS 4. Move the tractor until the masts are. positioned in line with upright pads on the sub-frame, use two peo

LOADER INSTALLATION LOADER STAND REMOVAL 7. Raise the loader with the loader control until the stands clear the ground. 8. Remove fixing pin remove th

TROUBLE SHOOTING TROUBLE SHOOTING SYSTEM DOES NOT WORK AT ALL PTO in 'OFF' position — Put to 'ON'. No oil in system — Fill to pro

TROUBLE SHOOTING FOAMING OF OIL IN SYSTEM Low oil level — Fill reservoir. Look for leaks. Water in oil — Drain and replace oil. Wrong kind of oil bein

LUBRICATION and MAINTENANCE LUBRICATION and MAINTENANCE Do not perform any service/maintenance operations with front loader raised off the ground. Not

~ INTRODUCTION INTRODUCTION The purpose of this manual is to instruct you in maintaining and operating your HTA Front Loader. Read it carefully; it fu

LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHART LUBRICATION AND MAINTENANCE CHART Hydraulic oil level ... Check ...Daily/10

PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 REPAIR PARTS - PUMP ASSEMBLY DESCRIPTION QUANTITY REQ'D ANGLE - RH ANGLE - LH

46

PARTS REPAIR PARTS - MAIN FRAME ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 D

PARTS REFERENCE NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 1415 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 REPAIR PARTS - SUB-FRAME DESCRIPTION QUANTITY R

PARTS REPAIR PARTS .- HYDRAKIC VALVE EFERENCE DESCRIPTION QUANITY UMBER REQ'D 1 O-RING 4 2 O-RING 4 3 SCREW 1 4 END CAP 1 5 RETURN SPRING 1 6 SPA

WARRANTY SERVICE WARRANTY SERVICE OWNER SATISFACTION Your satisfaction and good will are important to your dealer and to us. All Honda warranty detail

Current customer service contact information: United States, Puerto Rico, and U.S. Virgin Islands: Honda Power Equipment dealership personnel are tra

FRONT LOADER SAFETY FRONT LOADER SAFETY Operating the tractor and front loader requires special efforts on your part to ensure your safety and the saf

FRONT LOADER SAFETY Never operate the tractor or front loader when visibility is diminished by darkness or by bad weather; your ability to see obstacl

MAINTENANCE SAFETY MAINTENANCE SAFETY Maintenance of the tractor and front loader requires special efforts on your part to ensure your safety and the

SAFETY LABEL LOCATIONS SAFETY LABEL LOCATIONS Read these SAFETY LABELS before you operate the front loader. IMPROPER SERVICING CAN CAUSE SERIOUS INJUR