Honda HP250 User Manual

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Summary of Contents

Page 2

Throttle lever The throttle lever controls engine speed. When the throttle lever is moved to the START (CHOKE) position, it also clo

Page 3

Gear shift-lever Use the gear shift lever to select drive speed or to back up. Shift gears with the engine running and the drive

Page 4

Steering clutch levers Use the steering clutch levers to steer the power carrier. Pull up the right lever to steer right. Pull up

Page 5 - 1. POWER CARRIER SAFETY

4. PRE-OPERATION CHECKS Check the power carrier on level ground with the engine stopped. FUEL Unscrew the fuel tank cap, and check

Page 6 - :33wtlns SNldOlS

GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol (“gasohol”), be sure its octane rating is at least

Page 7 - ENGINE SWITCH

ENGINE OIL The engine oil level must be checked with the power carrier parked on a level surface. 1. Remove the oil filler cap, a

Page 8 - TRANSMISSION GUARD

AIR CLEANER 1. Remove the wing nut to remove the air cleaner cover. 2. Remove and inspect the air cleaner element. If the element

Page 9 - 3. CONTROLS

5. OPERATION Starting the engine 1. Check that the gear shift lever is in the NEUTRAL position. Allow the drive clutch levers to r

Page 10 - STARTER GRI

3. Move the throttle lever to the START (CHOKE) position. START (CHOKE) THROTTLE LE NOTE: If restarting a warm engine, the choke wil

Page 11 - R: REVERSE

5. Pull the starter grip lightly until you feel resistance, then pull briskly. CAUTION: l Do not allow the starter grip to snap ba

Page 13 - 4. PRE-OPERATION CHECKS

‘Operating the power carrier 1. Move the throttle lever to the LO position. THROTTLE ‘LEVER 2. Move the gear shift lever to the desi

Page 14

3. Squeeze the drive clutch levers down against the handlebars smoothly and quickly. After. the power carrier starts to move, adjus

Page 15

Stopping the engine 1. Release the drive clutch levers to disengage the drive and apply the brake. STOP \ DRIVE CLUTCk LEVERS 2. Mov

Page 16 - FOAM ELEMENT

3. Move the throttle lever to the LO position. THROTTLE LEVER 4. Turn the engine switch to either OFF position. ENGINE SWITCH 21

Page 17 - 5. OPERATION

5. Turn the fuel valve to the OFF position. 22

Page 18 - INE SWITCH

High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease,

Page 19 - THROTTLE LEVER

Load carrying safety To avoid accidents or overturning: l Observe the load limits described on page 27. l Do not stack the load so

Page 20

Tie-bo\?rn hooks Secure the load in the carrier bed with strong ropes or straps attached to the tie-down hooks. CAUTION: Do not att

Page 21 - LEFT TURN

Dumping loads Dump loads with the power carrier stopped and the drive clutch levers released. . 1. Pull the carrier bed release leve

Page 22 - Stopping the engine

Load carrying capacity m#m To avoid personal injury and property or equipment damage due to overturning, do not carry loads on upwar

Page 23 - 4. Turn the

Thank you for purchasing a Honda POWER CARRIER. This manual covers the operation and maintenance of the Honda HP250 POWER CARRIER. Ho

Page 24

7. MAlMTENANCE Periodic maintenance and adjustment is necessary to keep the power carrier in good operating condition. Inspect or ser

Page 25

Maintenance schedule Your power carrier should be serviced regularly to assure maximum service life. TEM Perform at every indicated mo

Page 26

Hand tools The tools supplied with the carrier are necessary for performing some periodic maintenance, simple adjustments and repairs.

Page 27 - 130 mm (5 in)

Engine oil change NOTE: Drain the oil while the engine is still warm to assure rapid and com- ‘plete draining. Changing the oil 1.

Page 28

Spark plug service Recommended spark plug: BMR4A (NGK) To ensure proper engine operation, the spark plug must be properly gapped and

Page 29 - 200 kg (441 lb)

Servicing the air cleaner A dirty air cleaner will restrict air flow to the carburetor. To prevent car- buretor malfunction, service

Page 30 - 7. MAlMTENANCE

Adjusting the track tautness If the tracks are not properly taut, they may slip off the wheels or their service life may be marke

Page 31 - Maintenance schedule

DRIVE CLUTCH LEVERS CLUTCH ARM Adjusting the drive clutch cable The clutch will slip and the power carrier may not move unless the

Page 32 - Hand tools

Adjusting the brake cable 1. Check whether the brake spring collar is 14-l 6 mm (0.55-0.63 in) from the spring holder when the driv

Page 33 - \ \ \ FUNNEL

Checking brake wear Check the brake shoe wear indication only after the brake cable has been properly adjusted. Brake shoe wear is OK

Page 34

1. POWER CARRIER SAFETY ... 3 2. COMPONENT IDENTIFICATION ... 5 3. CONTROLS ...

Page 35 - AIR CLEANER COVER

Adjusting the steering clutch cable Steering control will be impaired unless both steering clutch cables are ad- justed properly. 1. Wi

Page 36 - TRACK TENSION SPRING

Adjusting the dumping lock cable 1. With the carrier locked, check whether the play at the end of the carrier bed release lever is

Page 37 - (0.04*0.08 in)

Checking the transmission oil Remove the check bolt and check that the oil is up to the lower edge of the check bolt hole. If it

Page 38 - Adjusting the brake cable

Spark arrester maintenance (Optional part) The muffler becomes very hot during operation and remains hot for a while after stopping

Page 39 - Checking brake wear

Lubrication Grease the points noted below, at least once a year or after any time you have washed the carrier. Recommended grease:

Page 40 - STEERiNG CLUTCH LEVER

Temporary installation of a disengaged-track In the unlikely event that a track slips off the sprockets during operation, pro- ceed wit

Page 41

6. Remove the sprocket 7. First install the track onto the forward driven wheel and then place the sprocket in the rear of the t

Page 42 - Checking the clutch oil

When transporting or storing the power carrier, make sure the engine switch is in the STOP position and the spark plug cap is di

Page 43

l Keep all sparks and open flames away when draining the fuel. l Perform the operation in a well-ventilated location. l Dispose of

Page 44 - Lubrication

9. TROUBLESHOOTING To assure maximum service life from your carrier, don’t disassemble it un- necessarily. If the following basic tro

Page 45

1. POWER CARRIER SAFETY l Honda power carriers are designed to give safe and dependable service if operated according to instruction

Page 46 - SPROCKET BOLT

Type Honda power.carrier HP250 (CA) Power product description code .NAl Ennine I GVI OOKI I Engine type Displacement Bore and stroke Single

Page 47

Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained i

Page 48

MEMO 50

Page 50

MEMO 52

Page 53

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Page 54

FUEL FILLER CAP I ENGINE SWITCH FILLER CAP WRACK 5

Page 55

THROTTLE LEVER \ DRIVE CLUTCH LEVERS r-- +iJEL VALVE TRANSMISSION GUARD 6

Page 56

3. CONTROLS Fuel valve The fuel valve opens and closes the fuel passage to the carburetor. Turn the fuel valve to the ON position

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