Honda Estart Kit User Manual

1 Instructions for the Estart Kit XR400Read the instructions before you do anything and if there are questions call 408.924.0139 First off you must b

Solenoid connector and ground strap, which connects to air filter, mount bolt. This is the positive wire for the Solenoid and the starter cable,

This is what it should look like when you getting close. The short cable goes from the battery positive to the solenoid; the starter cable is on the

12 Well? What are you waiting for start your engine! Some advice: Charge the battery fully! Crank the motor with the release in to charge the caps

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14 Electric Start Option Honda OEM parts PN 0100-1000r4 XR4004 Parts for clutch assy. Item PN Description Qty1 13111-KN6-930 PIN, PISTON 1 2

Tap the crank adapter with a soft mallet to help set it in place. If you have a dial indicator it would be a good time to check the run out. Instal

Note the position of ft the key and the drive pins. Make sure everything rotates freely and apply a libbrial amount of motor oil. (At this point

We no longer use the machined socket head screws. The button heads should be installed last after the flywheel is torqued down and the assembly is

Now locate the over flow hose’s from the carb. At the engine case there is a metal rod that holds them in place. Remove the screw and rod, as that’s

Now is the scary part. Be very careful. Put the gasket on the engine case with the dowels. If the dowels are on the alternator, cover case remove t

Ok having had lunch or dinner and resting, the fun starts. I won’t go in to a lot of text here. I’ll show pictures it’s pretty easy. The most complic

Drill two matching holes in the inner fender and fasten with either the rivets or screws, use washers on both sides. If you use screws use button

Location of button Connect the button wires to the solenoid harness Route on tank pad so wires wont get pinched or connectors come loose. 9