Honda MM60 User Manual

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Summary of Contents

Page 2

c SET-UP AND ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the dealer. The mower should be delivered to the own

Page 3 - INTRODUCTION

SET-UP AND ASSEMBLY Mower Assembly. Kit in Crate / Parts Box Parts in Burlap Bag Parts in Parts Box 9

Page 4

SET-UP AND ASSEMBLY Pre-Delivery Check List (Dealer Responsibility) 1. Inspect the mower thoroughly after assembly to ensure it is set up properly bef

Page 5 -

SET-UP AND ASSEMBLY MOUNTING MOWER LIFT SYSTEM Install with the tractor on level ground. Lock the parking brake, set the transmission lever in "N

Page 6 - SAFETY INFORMATION

SET-UP AND ASSEMBLY Lift Unk \ Lower Link Shaft Y- bracket Attaching Lift Link to Lift Plate Assembly (For Tractors Without Rear Three Point Hitch) 1.

Page 7 - INFORMATION

SET-UP AND ASSEMBLY Installing Lift Rods (For Tractors Without Rear Three Point Hitch) 1. Adjust the lift rod to 365 mm (1 4.4 in) measured from eye t

Page 8

SET-UP AND ASSEMBLY I I I I ‘y 85 mm 7 3.4 in. (with loader subframe) 100mm ; 4.0 in. -y Installing Lift Rods on Lower Link Lift (For Tractors With a

Page 9

SET-UP AND ASSEMBLY Adjusting Lift Rod (For Tractors With and Without Rear Three Point Hitch) Follow this procedure if you do not have a loader subfra

Page 10 - ASSEMBLY

SET-UP AND ASSEMBLY Subassembling Front Link Brackets Assemble by compressing the front spring and inserting it in the front bracket slot. Pass greas

Page 11

INSTALLING MOWER ASSEMBLING MOWER Checking Rear Mower Deck Links Rear mower links will come installed. Check that vibration in shipping has not shaken

Page 13 - "N"

INSTALLING MOWER < \ Front Caster Wheel Rear Gauge Wheels \'@ Installing and Adjusting Wheels 1. Pull release pin on wheel yoke so that wheel

Page 14

INSTALLING MOWER NOTE: Tool is available (see illustration) for ease of measurement. 1, To level mower from side to side, measure distance from front

Page 15

INSTALLING MOWER Installing Discharge Chute Cover 1. .Using 3/8 x 1 in. carriage bolts, insert bolts from . under mower deck, passing through holes in

Page 16

INSTALLING MOWER Attaching Front Mower Links To Mower 1. Screw the adjustable plate link onto the right and left front mower links. Adjust the plate l

Page 17

~ ~~~ ~~ INSTALLING MOWER Rear Mower Links Attach to Mo-wer 4. Put the transmission range selector in "1 .I' For A-4 models, engage 4-whee

Page 18

INSTALLING MOWER Attaching Front Mower Links to Front Bracket 1. Pull back on quick release pin in right or left front link bracket and twist until t

Page 19 - INSTALLING

1 INSTALLING MOWER Lift Arms Fasten to Mower Deck LOADER 0.2in SUB FRAME MOWER DECK STOP 24 Fastening Lift Arms to Mower Deck 1.. Screw the eye bolt i

Page 20

INSTALLING MOWER DETACHING MOWER FROM TRACTOR I Detaching Front Links NOTE: If mower deck hook is engaged to hold mower deck up, deck must be raised a

Page 21

INSTALLING MOWER &joint Detaches From Mid-PTO Detaching Mid-PTO and Mower Drive Shaft 1 ,.With engine off, PTO selector set to "REAR" a

Page 22

INSTALLING MOWER Moving Tractor Off Mower 1. Before detaching, chock front and rear wheels of mower as illustrated. Place triangular piece of wood in

Page 23

INTRODUCTION TO THE OWNER Read this manual before operating your mower. The information presented will prepare you to do a better and safer job, Keep

Page 24

OPERATION Safety is a primary concern in the design and manufacture of our products. Unfortu- nately, our efforts to provide safe equipment can be wip

Page 25

OPERATION ADJUSTING CUTTING HEIGHT Mower cutting height is raised, lowered, and maintained by adjusting caster and gauge wheels. Refer to figure and a

Page 26

OPERATION PRE-OPERATION CHECK LIST Operate tractor mid-PTO at no more than 2400 RPM (maximum governed engine RPM). You may not be able to stop the tra

Page 27

OPERATION OPERATING TECHNIQUE Proper ground speed will depend upon the terrain, the height, type and density of material to be cut. Normally, ground

Page 28

OPERATION Small Area Cuffing Pattern t Large Area Cutting Pattern CUTTING PATTERNS These cutting patterns are only recommended for a flat, level lawn

Page 29

INSTALLING MOWER OPERATING YOUR MOWER WITH OTHER EQUIPMENT You may operate your ”60 mower with three- point hitch mounted attachments and with the FL

Page 30 - OPERATION

INSTALLING MOWER 4. Place other attachment on Rear Three Point ‘ by mower deck hook. Hitch . Mower deck will be held out of the way NOTE: The mower

Page 31

INSTALLING MOWER Using Rear Three Point Hitch with Mower Detached While the Mower Lift Linkage is Still Installed 1 : Detach mower as described below

Page 32

MAINTENANCE OWNER SERVICE The information in this section is written for opera- tors who possess basic mechanical skills. Should you need help, your d

Page 33

MAINTENANCE LUBRICATION INFORMATION Do not let excess grease collect on or around parts, particularly when operating in sandy areas. The accompanying

Page 34

INTRODUCTION I GENERAL INFORMATlON The purpose of this manual is to assist the opera- tor in maintaining and operating this mower. Read it carefully.

Page 35

MAINTENANCE BLADE INSPECTION Before each use, check each mower blade for damage or abnormal wear. . NORMAL EXCESSIVELY WORN -= CRACKED Blade Conditio

Page 36

MAINTENANCE ~~ BLADE SERVICING Inspect blades for condition and proper installa- tion each time before operation. Replace any blade that is bent, exce

Page 37

MAINTENANCE !a. Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangero

Page 38 - MAINTENANCE

MAINTENANCE REPLACING BLADE BELT Removing Blade Belt 1 ; Remove right and left pulley covers (as viewed from rear of mower). Right cover is held on b

Page 39

MAINTENANCE [ DEALER LEVEL MAINTENANCE .The information in this section is written for dealer service personnel. The repair described herein requires

Page 40

MAINTENANCE SPINDLE REPAIR Blade Spindle Removal 1. Remove blade from spindle. (See Blade Re- moval on Page 39.) 2. Remove belt shield. 3. Remove belt

Page 41

MAINTENANCE. -.. -1 1. Spindle assembly 2. Seal 3. Sleeve 4. Bearing cone 5. Housing and cups 6. Cup 7. Shaft Spindle Assembly Blade Spindle Disassemb

Page 42

MAINTENANCE Blade Spindle Assembly 1. Bearing cups and cones are designed to work together. It is important to position them so bearing cone taper mat

Page 43

MAINTENANCE I t1 I 1. Spindle assembly 2. Seal 3. Sleeve 4. Bearing cone 5. Housing and cups 6. Cup 7. Shaft Spindle Assembly 1O.Apply a thin coat of

Page 44

MAINTENANCE 6 I' UNIVERSAL JOINT REPAIR 1. Yoke 2. Journal cross m5 3. Seal 4. Snap ring 5. Cup and bearings 6. Yoke Universal Joint Assembly Dis

Page 45

CONTENTS INTRODUCTION 1 TO THE OWNER ...

Page 46

MAINTENANCE h 3. Clamp cup in vise as shown and tap on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup. ... L 11&

Page 47

MAINTENANCE GEARBOX MAINTENANCE Read this complete section before starting any repair. Many steps are dependent on each other. 1, Gearbox bearings, ge

Page 48

MAINTENANCE Seal Seal , \ e- Vent Plug al Gearbox gasket 1 Gear Box Leakage Repair 1. Bore-tite", a sealant, is used on the outer .-diameter of

Page 49

MAINTENANCE Drive Pulley Installation 1. Install drive pulley with split taper bushing on gearbox vertical shaft. Make sure key and keyways are aligne

Page 50 - 11'

STORAGE STORAGE 1 ;'Remove the mower deck from the tractor. 2. Turn the mower deck upside down. Clean the underside of the deck with water, and d

Page 51

TROUBLESHOOTING PROBLEM SOLUTION 1. Mower overloading; material too tall or heavy 1. Reduce tractor speed but operate Mid-PTO at 2400 rpm. Cut materi

Page 52

TROUBLESHOOTING PROBLEM SOLUTION ~~~ ~~~ 1. Tractor speed too fast I. shift to lower gear. 2. Grass accumulation inside deck 2. Clean deck underside.

Page 53

SPECIFICATIONS .Overall length 1345 mm (53.8") Overall width '1820 mm (72.8") Mowing width 1500 mm (60") Weight (including linka

Page 54 - STORAGE

WARRANTY SERVICE OWNER SATISFACTION Your satisfaction and goodwill are important to your dealer and to us. All HONOA warranty details are explained in

Page 56

SAFETY INFORMATION Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment ca

Page 58 - SERVICE

SAFETY INFORMATION Preparation Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work

Page 59

1 SAFETY INFORMATION Stop mower and tractor immediately upon striking an obstruction. Turn off engine, remove key, inspect and repair any damage befor

Page 60

SAFETY INFORMATION Safety Decals Replace immediately if damaged. IMPORTANT FILL GEAR BOX TO CENTER LINE OF HORIZONTAL SHAFT. USE SA€ 90 GEAR LUBE.

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