Honda EB5000X User Manual

−＊＊8COMPONENT IDENTIFICATIONCONTROL PANELCHOKE RODENGINE SWITCHCONTROL PANELAIR CLEANERFUEL VALVE LEVERENGINE SERIAL NUMBERGFCI TEST BUTTONGFCI RESET

9FUEL TANK CAPFUEL GAUGEWHEELMUFFLERSTANDSPARK PLUG CAPTRANSPORT HANDLELIFTING HANGERFRAME SERIAL NUMBERDate of purchase:Record the engine and frame s

10CONTROLSEngine SwitchStarter GripSwitch position:OFF:ON:STARTER GRIPENGINE SWITCHONOOFFFFRECOIL STARTERTo start and stop the engine.To start the eng

11Fuel Valve LeverChoke RodOPENCHOKE RODOFFONFUEL VALVE LEVERCCLLOOSSEEDDThe choke is used to provide an enriched fuel mixture when starting acold eng

12Voltage Selector Switch (Dual Voltage System)Ground TerminalSwitch Position120/240V:120V ONLY:GROUND TERMINALVOLTAGE SELECTOR SWITCH120V ONLY120/240

13Oil Alert SystemAuto ThrottleSystemSwitch PositionAUTO:OFF:OFFONOFFONAUTO THROTTLE SWITCHIf the engine stops and will not restart, check the engine

−−14Circuit BreakerGFCI RESET BUTTONCIRCUIT BREAKERONOFFCheck the following if the circuit breaker switches OFF automatically:The circuit breaker will

＊＊15Circuit ProtectorCIRCUIT PROTECTORSONOFF11: Except EB3800XThe circuit protectors will automatically switch OFF if there is a shortcircuit or a sig

16Using the generator in rain, snow or near water can lead to deathfrom electric shock. Keep the generator dry.Ground Fault Circuit Interrupter (GFCI)

17Observe the following precautions to ensure proper GFCI operationand to reduce shock hazards:Use grounded 3-conductor extension cords, tools, and ap

Exhaust contains poisonous carbon monoxide gas that can build upto dangerous levels in closed areas.Breathing carbon monoxide can cause unconsciousnes

18Inspection:You risk electric shock if you operate this generator with a faulty GFCI(ground fault circuit interrupter).Test GFCI before use.If the GF

19GFCI RESET BUTTONCIRCUIT BREAKERONPress the GFCI RESET button. The RESET button should stay in,flush with its base plate.With the RESET button in an

20GENERATOR USEGround SystemSpecial RequirementsConnections to a Building’s Electrical SystemImproper connections to a building’s electrical system ca

21AC ApplicationsBefore connecting an appliance or power cord to the generator:Make sure that it is in good working order. Faulty appliances orpower c

＊＊22AC OperationAC CIRCUIT BREAKERVOLTAGE SELECTOR SWITCHGFCI RESET BUTTONAACC CCIIRRCCUUIITT PPRROOTTEECCTTOORRSS11: Except EB3800XCheck GFCI operati

＃○○○○23AC Receptacle SelectionPower Producing CircuitsEB3800X:120V/240VPOWERCIRCUIT 1POWERCIRCUIT 2POWER CIRCUIT 1POWER CIRCUIT 2120V ONLY120V 30A120V

＋＋＋24Voltage Selector Switch120V ONLY Position120V/240V PositionReceptacleSwitch PositionSet ofReceptaclesPower ProducingCircuitTotal CurrentAvailable

＃○○○○25Power Producing CircuitsEB5000X:120V/240VPOWERCIRCUIT 1POWERCIRCUIT 2POWER CIRCUIT 1POWER CIRCUIT 2120V 30A120V 20A (in total)120V 20A (in tota

＋＋＋26Voltage Selector Switch120V ONLY Position120V/240V PositionReceptacleSwitch PositionSet ofReceptaclesPower ProducingCircuitAvailable PowerTotal C

＃○○○○27Power Producing CircuitsEB6500X:120V/240VPOWERCIRCUIT 1POWERCIRCUIT 2POWER CIRCUIT 1POWER CIRCUIT 2120V 30A120V 20A (in total)120V 20A (in tota

1Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the ma

＋＋＋28Voltage Selector Switch120V ONLY Position120V/240V PositionReceptacleSwitch PositionSet ofReceptaclesPower ProducingCircuitAvailable PowerTotal C

29Auto Throttle SystemOFFONOFFONAUTO THROTTLE SWITCHWith the switch in the AUTO position, engine speed is automaticallyreduced when ALL loads are turn

30High Altitude OperationAt high altitude, the standard carburetor air/fuel mixture will be toorich. Performance will decrease, and fuel consumption w

31PRE-OPERATION CHECKEngine OilUPPER LEVELOIL FILLER HOLEAMBIENT TEMPERATUREOIL FILLER CAP/DIPSTICKChecktheoillevelBEFOREEACH USE with the generator o

32RefuelingGasoline is highly flammable and explosive.You can be burned or seriously injured when handling fuel.Stop engine and keep heat, sparks, and

33Fuel RecommendationsFuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not

34STARTING THE ENGINE/STOPPING THE ENGINEStarting the EngineExhaust contains poisonous carbon monoxide gas that can build upto dangerous levels in clo

35Stopping the EngineIn normal use:In an emergency:To stop the engine in an emergency, move the engine switch to theOFF position.Turn the AC circuit b

36MAINTENANCEMaintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindi

−−−37Safety PrecautionsMaintenance SafetyFailure to properly follow maintenance instructions and precautionscan cause you to be seriously hurt or kill

−−−−−−2A FEW WORDS ABOUT SAFETYSafety LabelsSafety MessagesSafety HeadingsSafety SectionInstructionsTo help you make informed decisions about safety,

38Maintenance SchedulePerformed at every indicatedmonth or operating hour interval,whichever comes first.ITEMFirstmonthor20 Hrs.Every3 monthsor50 Hrs.

39Engine Oil ChangeUPPER LEVELOILFILLER CAP/DIPSTICKSEALING WASHEROIL DRAIN PLUGDrain the oil while the engine is warm to assure rapid and completedra

40Air Cleaner ServiceAIR CLEANER COVERELEMENTELEMENTAIR CLEANER COVERELEMENT• properlyhooked• improperlyhookedCLIP (2)CLIP (2)A dirty air cleaner will

41Fuel Sediment Cup CleaningSEDIMENT CUPFUEL FILTEROFFFUEL VALVE LEVERO-RING(Replace)The sediment cup prevents dirt or water that may be in the fuel t

−−−−42Recommended spark plugs:Spark Plug ServiceSPARK PLUG WRENCHSPARK PLUG CAP0.028 0.031 in(0.7 0.8 mm)SEALING WASHERIn order to service the spark p

−−43Spark Arrester MaintenanceSPARK ARRESTERSPARK ARRESTER SCREENSCREWAfterthesparkplugisseated,tightenwithasparkplugwrenchtocompress the washer.If in

44TRANSPORTING/STORAGEContact with a hot engine or exhaust system can cause serious burnsor fires. Let the engine cool before transporting or storing

45STORAGE TIME RECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTINGBefore storing the unit for an extended period:1. Be sure the storage area is free

46StorageGasoline is highly flammable and explosive.You can be burned or seriously injured when handling fuel.Keep heat, sparks, and flame away.Handle

47TROUBLESHOOTINGWhen the engine will not start:Is there fuel in thetank?Is there enough oilin the engine?Is the spark plug ingood condition?Is the fu

3CONTENTS...GENERATOR SAFETY . 5...

〈〉〈〉48No electricity at the AC receptacles:Replace the electrical ap-pliance or equipment.Take the electrical ap-pliance or equipment to anelectrical

49TECHNICAL INFORMATIONSource of EmissionsEmission Control System InformationThe U.S. and California Clean Air ActsTampering and AlteringThe combustio

50MaintenanceReplacement PartsProblems That May Affect EmissionsFollow theMAINTENANCE SCHEDULEon page . Remember thatthis schedule is based on the ass

−−−51Air Index(Models certified for sale in California)Extended 300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)1,000 hours (225 cc and gr

52WIRING DIAGRAMEB3800X07/11/08 17:42:16 31Z22600_053

53EB5000X, EB6500X07/11/08 17:42:28 31Z22600_054

×××±±−−54SPECIFICATIONSDimensionsEngineGeneratorITEM SPECIFICATION MAINTENANCETuneup SpecificationsEAJC40.9 in (1,040 mm)27.2 in (691 mm)30.4 in (773

×±±××−−55DimensionsEngineGeneratorITEM MAINTENANCESPECIFICATIONTuneup SpecificationsModelTypeDescription codeLengthWidthHeightDry mass [weight]ModelTy

×±±××−−56DimensionsEngineGeneratorITEM MAINTENANCESPECIFICATIONTuneup SpecificationsModelTypeDescription codeLengthWidthHeightDry mass [weight]ModelTy

57ASSEMBLYThe Importance of Proper AssemblyImproper assembly can cause an unsafe condition that can lead toserious injury or death.Follow the procedur

4...TRANSPORTING/STORAGE . 44...

□□□□58Important Safety PrecautionsCarbon monoxide poisoning from engine exhaust.Burns from hot parts.Injury from moving parts.Make sure you have a cle

××59UnpackingLoose Parts (Wheel kit, hanger and handle)Remove the generator and loose parts box from the carton.Compare the loose parts with the inven

−− −×60Hanger Kit InstallationTORQUE:HANGERHANGERGENERATORSIDEHANGER BRACKET (2)8 16 mm FLANGE BOLT (4)280 mm (11 in)Position the hanger at the genera

−− −×61Handle InstallationTORQUE:RIGHT HANDLEBRACKETLEFT HANDLE BRACKET8 16 mm FLANGE BOLT (4)LEFT UPPER HANDLE ASSYRIGHT UPPER HANDLE ASSYInstall the

××−− −×××62Wheel Kit InstallationTORQUE:AXLEWHEEL (2)8 mm FLANGE NUT (4)8 16 mm FLANGE BOLT (4)GENERATORSIDE8 16 mm FLANGE BOLT (4)4.0 30 mm COTTER PI

63Engine OilWITHOUT OILFuelAMBIENT TEMPERATUREOIL FILLER HOLEUPPER LEVELOIL FILLER CAP/DIPSTICKThe generator is shippedin the engine.Place the generat

64BEFORE OPERATIONCONTROLSGENERATOR USESTARTING THE ENGINEGENERATOR SAFETYSTOPPING THE ENGINEBefore using your generator, you should become familiar w

65WARRANTY SERVICE INFORMATIONDEALER LOCATOR INFORMATIONCUSTOMER SERVICE INFORMATIONModel and serial number (see pages and )Name of dealer who sold th

66Shop ManualParts CatalogAccessories CatalogHonda PUBLICATIONSThis manual covers complete maintenance and overhaul procedures.It is intended to be us

67INDEX...ASSEMBLY . 57...

5GENERATOR SAFETYSAFETY LABEL LOCATIONThese labels warn you of potential hazards that can cause seriousinjury. Read them carefully.If a label comes of

68...PRE-OPERATION CHECK . 31...

00X31Z226050

6Operator ResponsibilityIMPORTANT SAFETY INFORMATIONCarbon Monoxide HazardsHonda generators are designed to give safe and dependable service ifoperate

−−−7Electric Shock HazardsFire and Burn HazardsThe generator produces enough electric power to cause a seriousshock or electrocution if misused.Using