Honda EP2500CX User Manual Page 1

31Z15601o2008 Honda Motor Co., Ltd.-All Rights Reserved2eY12000.2007.12Printed in JapanOwner’s ManualGENERATOREP2500CX00X31-Z25-6100 EU6500isSee page

8GENERATOR SAFETYRefuel With CareGasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in

9GENERATOR SAFETYSAFETY LABEL LOCATIONSThese labels warn you of potential hazards that can cause seriousinjury. Read them carefully. If a label comes

10CONTROLS & FEATURESCOMPONENT & CONTROL LOCATIONSAC RECEPTACLESAC CIRCUIT BREAKERCONTROL PANELENGINE SWITCHGROUND TERMINALUse the two illustr

11CONTROL & FEATURESFUEL TANK CAPFUEL GAUGEFUEL VALVE LEVERCHOKE LEVERAIR CLEANERSEDIMENT CUPSTARTER GRIPSPARK PLUGOIL DRAIN PLUGOIL FILLER CAP/DI

12CONTROL & FEATURESCONTROLSFuel Valve LeverChoke LeverFUEL VALVE LEVEROOFFFFOONNOOPPEENNCCLLOOSSEEDDCHOKE LEVERThe fuel valve lever is locatedbet

−−13CONTROL & FEATURESEngine SwitchStarter GripAC Circuit BreakerOOFFFFSTARTER GRIPOONNENGINE SWITCHOOFFFFOONNAC CIRCUIT BREAKERThe engine switch

14CONTROL & FEATURESFEATURESOil AlertSystemGround TerminalGROUND TERMINALThe Oil Alert system is designed to prevent engine damage caused byan ins

15CONTROL & FEATURESFuel GaugeFUEL GAUGEFUEL TANK CAPEMPTYFUEL GAUGEFULLThe fuel gauge is a mechanical device that measures the fuel level inthe t

16BEFORE OPERATIONARE YOU READY TO GET STARTED?KnowledgeIS YOUR GENERATOR READY TO GO?Your safety is your responsibility. A little time spent in prepa

17BEFORE OPERATIONCheck the EngineCheck the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions

Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness

18SAFE OPERATING PRECAUTIONSOPERATIONBefore operating the generator for the first time, please review theGENERATOR SAFETYsection and the chapter title

19OPERATIONUse grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.Inspect cords and plugs, and replace i

20OPERATIONSTARTING THE ENGINEOONNOOFFFFCCLLOOSSEEDDFUEL VALVE LEVERCHOKE LEVEROOPPEENNAC CIRCUIT BREAKERTurn the fuel valve lever to theON position.M

21OPERATIONOOPPEENNCHOKE LEVERONDDiirreeccttiioonn ttoo ppuullllSTARTER GRIPENGINE SWITCHTurn the engine switch to theON position.Pull the starter gri

22OPERATIONSTOPPING THE ENGINEENGINE SWITCHFUEL VALVE LEVERAC CIRCUIT BREAKEROFFOOFFFFOFFTo stop the engine in an emergency, simply turn the engine sw

23OPERATIONAC OPERATIONAC CIRCUIT BREAKERPLUGOONNIf an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immedia

24OPERATIONAC ApplicationsBefore connecting an appliance or power cord to the generator:Make sure that it is in good working order. Faulty appliances

25OPERATIONSTANDBY POWERSystem GroundConnections to a Building’s Electrical SystemHonda portable generators have a system ground that connects thegene

26OPERATIONSpecial RequirementsThere may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinanc

27SERVICING YOUR GENERATORTHE IMPORTANCE OF MAINTENANCEMaintenance, replacement, or repair of the emission control devicesand systems may be performed

1INTRODUCTIONCongratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerato

−−−28SERVICING YOUR GENERATORMAINTENANCE SAFETYSafety PrecautionsCarbon monoxide poisoning from engine exhaust.Burns from hot parts.Injury from moving

29SERVICING YOUR GENERATORMAINTENANCE SCHEDULEREGULAR SERVICE PERIOD (3)Eachuse(1)ITEMPerform at every indicated month oroperating hour interval, whic

30SERVICING YOUR GENERATORREFUELINGGasoline is highly flammable andexplosive.You can be burned or seriouslyinjured when handling fuel.Stop the engine

31SERVICING YOUR GENERATORFUEL RECOMMENDATIONSFULLFUEL TANK CAPFUEL GAUGE UPPER LIMIT MARKUPPERLIMITEMPTYFUEL GAUGETETHER(CALIFORNIATYPE)You may use r

32SERVICING YOUR GENERATORENGINE OIL LEVEL CHECKUPPER LIMITOIL FILLER HOLEOIL FILLER CAP/DIPSTICKCheck the engine oil level with the generator on a le

33SERVICING YOUR GENERATORENGINE OIL CHANGEUPPER LIMITOIL DRAIN PLUGSEALING WASHEROIL FILLER CAP/DIPSTICKDrain the oil while the engine is warm to ass

34SERVICING YOUR GENERATORENGINE OIL RECOMMENDATIONSAMBIENT TEMPERATUREOil is a major factor affecting engine performance and service life.SAE 10W-30

35SERVICING YOUR GENERATORAIR CLEANER SERVICEAIR CLEANER COVERAIR CLEANER CASEHOOKSETTING PINFORM AIR FILTERLATCH TABPush the latch tabs and open the

36SERVICING YOUR GENERATORHOOKAIR CLEANER COVERSETTING PINFORM AIR FILTERGOOD NO GOODAIR CLEANER CASELATCH TABReinstall the foam air filter in the air

37SERVICING YOUR GENERATORFOAM AIR FILTER CLEANINGA dirty foam air filter will restrict air flow to the carburetor, reducingengine performance. If you

−−−−−−2A FEW WORDS ABOUT SAFETYSafety LabelsSafety MessagesSafety HeadingsSafety SectionInstructionsYour safety and the safety of others are very impo

38SERVICING YOUR GENERATORSEDIMENT CUP CLEANINGSEDIMENT CUPO-RING(Replace.)FILTERFUEL VALVE LEVEROFFTurn the fuel valve lever to the OFF position, the

−−−−39SERVICING YOUR GENERATORRecommended spark plugs:SPARK PLUG SERVICESPARK PLUG WRENCHSPARK PLUG CAPSIDE ELECTRODESEALING WASHER0.028 0.031 in(0.7

−40SERVICING YOUR GENERATORMake sure that the spark plug sealing washer is in good condition,and thread the spark plug in by hand to prevent cross-thr

41SERVICING YOUR GENERATORSPARK ARRESTER SERVICESPARK ARRESTER4 mm SCREWIf the engine has been running, the muffler will be very hot. Allow themuffler

42SERVICING YOUR GENERATORSPARK ARRESTER4 mm SCREWReinsert the spark arrester, tighten the 4 mm screw to reinstall it.3.07/11/08 18:04:51 31Z15600_043

43STORAGE PREPARATIONCleaningFuelSTORAGEProper storage preparation is essential for keeping your generatortrouble-free and looking good. The following

44STORAGEAdding a Gasoline Stabilizer to Extend Fuel Storage LifeStop the engine, and turn the fuel valve lever to the OFF position.After adding a gas

45STORAGEDraining the Fuel Tank and CarburetorDRAIN BOLTNON-CALIFORNIA TYPESEALINGWASHERDRAIN SCREWCALIFORNIA TYPEGasoline is highly flammable andexpl

−46STORAGEEngine OilSlowly pull the starter grip until resistance is felt. At this point, thepiston is coming up on its compression stroke and both th

47STORAGESTORAGE PRECAUTIONSREMOVAL FROM STORAGEIf your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to redu

3CONTENTS...GENERATOR SAFETY .6...

48TRANSPORTINGIf the generator has been running, allow the engine to cool for at least15 minutes before loading the generator on the transport vehicle

49ENGINE WILL NOT STARTPossible Cause CorrectionTAKING CARE OF UNEXPECTED PROBLEMSFuel valve lever OFF.Choke OPEN.Engine switch OFF.Out of fuel.Bad fu

50TAKING CARE OF UNEXPECTED PROBLEMSENGINE LACKS POWERPossible cause CorrectionAir filter restricted.Bad fuel; generator storedwithout treating or dra

51TAKING CARE OF UNEXPECTED PROBLEMSNO POWER AT THE RECEPTACLESPossible Cause CorrectionCircuit breaker left in the OFFposition after starting.Faulty

52TECHNICAL INFORMATIONSerial Number LocationTECHNICAL & CONSUMER INFORMATIONFRAME SERIAL NUMBERENGINE SERIAL NUMBERDate purchased:Frame serial nu

53TECHNICAL & CONSUMER INFORMATIONCarburetor Modification for High Altitude OperationAt high altitude, the standard carburetor air-fuel mixture wi

54TECHNICAL & CONSUMER INFORMATIONEmission Control System InformationSource of EmissionsThe U.S. and California Clean Air ActsTampering and Alteri

55TECHNICAL & CONSUMER INFORMATIONProblems That May Affect EmissionsReplacement PartsMaintenanceIf you are aware of any of the following symptoms,

−−−56TECHNICAL & CONSUMER INFORMATIONAir Index(Models certified for sale in California)125 hours (0 80 cc, inclusive)250 hours (greater than 80 cc

××±±×−−57TECHNICAL & CONSUMER INFORMATIONSPECIFICATION MAINTENANCETuneup SpecificationsITEMDimensionsEngineGeneratorSpecificationsEP2500CX1W20EPR-

4CONTENTS...OPERATION .18...

58TECHNICAL & CONSUMER INFORMATIONWiring Diagram07/12/06 12:25:21 31Z15600_059

59TECHNICAL & CONSUMER INFORMATIONCONSUMER INFORMATIONShop ManualAccessories CatalogParts CatalogDealer Locator InformationHonda PublicationsTo fi

60TECHNICAL & CONSUMER INFORMATIONCustomer Service InformationHonda Power Equipment dealership personnel are trainedprofessionals. They should be

61INITIAL USE INSTRUCTIONSENGINE OILWITHOUT OILFUELOIL FILLER HOLEUPPER LIMITAMBIENT TEMPERATUREOIL FILLER CAP/DIPSTICKThe generator is shippedin the

62INITIAL USE INSTRUCTIONSBEFORE OPERATIONGENERATOR SAFETYCONTROLS & FEATURESOPERATIONSTARTING THE ENGINESTOPPING THE ENGINEBefore using your gene

63INDEXABCED...Electric Shock Hazards . 7...

64INDEXFGHIKMN...MAINTENANCE SAFETY . 28...

65INDEXOQRS...QUICK REFERENCE INFORMATION . Inside back cover...

66INDEXTW...Wiring Diagram . 58...TAKING

67MEMO07/11/08 18:08:27 31Z15600_068

5CONTENTS...TAKING CARE OF UNEXPECTED PROBLEMS .49...TECHNICAL & CONSUM

68MEMO07/11/08 18:08:29 31Z15600_069

−−QUICK REFERENCE INFORMATIONFuelSpark PlugMaintenanceTypeTypeSubsequentRegular unleaded gasoline withapumpoctaneratingof86orhigherCheck engine oil le

31Z15601o2007 Honda Motor Co., Ltd.-All Rights Reserved2eY12000.2007.12Printed in JapanOwner’s ManualGENERATOREU6500is00X31-Z25-6100 EU6500isSee page

6GENERATOR SAFETYOperator ResponsibilityCarbon Monoxide HazardsIMPORTANT SAFETY INFORMATIONHonda generators are designed for use with electrical equip

−−−7GENERATOR SAFETYElectric Shock HazardsFire and Burn HazardsThe generator produces enough electric power to cause a seriousshock or electrocution i