Honda 2-DOOR DX User Manual download pdf (Page 9)

PRELIMINARY

32. Remove the two brackets that secure the front of

the radiator, and remove the two bolts from the

radiator filler neck. Carefully pull up and out on the

right side of the radiator, away from the radiator

bulkhead, to lower the compressor in place and to

ease the installation of the hoses.

33. Remove the dummy washer-bolts from the

compressor bracket. Get the compressor, the two

M8 x 65 mm bolts, and the two M8 x 80 mm bolts

from the kit.

34. Place the compressor into position on the

compressor bracket by engaging the pins on the

compressor to the cutouts in the bracket. Install

the two upper M8 x 80 mm bolts and the two lower

M8 x 65 mm bolts, and securely tighten the bolts.

35. Get the discharge hose from the kit. At the front

right side of the vehicle, route the hose end of the

discharge hose on the right side of the radiator

and to the compressor. Remove the 6 mm nut and

the discharge port cover from the compressor.

Discard the port cover, but save the 6 mm nut.

Remove the pipe cover from the end of the

discharge hose, and attach the discharge hose to

the compressor, reusing the M6 nut.

36. Get the suction hose from the kit. Remove and

discard the pipe cover and the M6 bolt from the

compressor. Remove and discard the suction

hose cover. Attach the suction hose to the

compressor using the M6 x 25 mm flange bolt

from the kit.

37. Reinstall the alternator and wiring. Remove the

blind plug from the connector on the bracket, and

insert the coupler from the compressor wire

harness.

38. Get the belt from the kit. Route the belt around all

the pulleys, saving the alternator pulley for last.

Using the belt tension release tool, rotate the tool

counterclockwise, and install the belt over the

alternator pulley. Check to make sure that the belt

is properly aligned on each pulley.

39. Remove the temp sensor coupler with cover,

clipped to the left frame, and install the receiver

pipe clip from the kit in the square hole in the

frame.

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PRELIMINARY 1

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Honda 2-DOOR DX User Manual Page 9

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